Types of foam cutting machines

There are various types of foam cutting machines that are used to get the foam in varying thickness sheets or slices .Foam cutting machines are used to cut the foam in blocks of various sizes into slices or smaller blocks. The sheet of various thicknesses can be taken to make different foam products. .The foam cutting machines come in manual and automatic versions. Semi automatic versions are also available. Some of the widely used foam cutting machines are described here.

Circular foam cutting machines have circular table and stationary cutting blade. The foam for cutting is placed on table and the table moves and brings the foam into the cutting blade. The blades has electronic grinder with them.  The circular foam cutting machines are designed for higher production. The foam put for cutting is held firmly by the vacuum pump under the cutting zone. The circular table moves with the help of an AC motor .The cutting speed can be controlled in the range of 0 to 5 rpm. The movement of the circular table is noise free and smooth. The automatic version has touch screen display system and program, which can be fitted to get the desired procedures in cutting.

                 

Vertical foam Vertical Foam Cutting Machine Manufacturer in India cutting machine has been designed to cut the PU foam in the various blocks of required thickness. The cutting blades are accompanied by electronic grinders to smooth sharpening process. The table on which foams are placed is made from smooth aluminum and it has modifiable support system .There are four balanced wheels which support the stationary part of the machines. During the cutting operation, the machine can be positioned in such a way that it will never shake. The manufacturers are making user friendly interface for operation of these machines. The installation of the machines is also easy.

Horizontal foam cutting machines also comes in automatic and manual modes.   The cutting height of the machine can be adjusted from 0 to 5 degree by swiveling the cutting frame. Like other foam cutting machines, this machine also comes with automatic grinding system for cutting knifes. The machine comes in strong steel table with wooden table top that has abrasive sheet for holding the foam tightly during cutting process. In the automatic version, all the electronic controls are incorporated into the panel board which is supplied for operation. The horizontal machine provides Foam Machine Manufacturer in India excellent dimensionally accuracy and longer service life. In horizontal foam cutting machine, the table moves in liner motion, in to and fro movement cut the foam. The cutting portion rises a bit, so that table can reverse itself after each cutting process.

Best foam cutting machines in India

Large blocks of foam are cut into smaller blocks of various sizes and shapes. The blocks are manageable and they are then used for making different foam products. The foam machines can be automatic, manual and semi automatic.  Some of the widely used foam cutting machines are described below.

Vertical foam cutting foam machines are used to cut the large foam blocks into slices of desired thickness. The cutting job is done by electrical motor controlled blade and side support system, which can be folded or lifted according to needs. The blocks of the foam are placed on the smooth table of the aluminum. The smoothness of the table offers free movement of the blocks. The four balance blade wheels are used in the sitting section of the machine. The manual brake is also provided to stop the movement of the table. The machine also have automatic grinding machine for grinding the knife. The machines come in various sizes to meet the unique requirements of the clients.

The client can get the machine in various specifications like different height of the cutting table, cutting length, table width, power requirement and size of the cutting blade. Automatic version of the vertical foam cutting machine also comes.

Circular cutting machine Circular Foam Cutting Machine Manufacturer in India consists of stationary and moving structure. The cutting system is stationary and circular table moves with the help of an AC motor. The foam blocks to be cut are placed on the circular table and the movement of the table cuts the foam into desired thickness. The circular foam cutting machines are made for high yield of the manufacturing units. This means that circular foam cutting machines can handle 4 to 8 blocks of foam for cutting. The machine has electrical grinders. The any damage to the blade will be known by the sensors, which are fitted with the machine. There are proper arrangements for holding the blocks on table during cutting process. The angle of the blade can be controlled by the electrical system.

Horizontal cutting machines Batch Foaming Machine Manufacturer in India make it possible to convert foam blocks into sheets of foam of 2.5 mm to 200mm. The both automatic and manual versions of the horizontal machine are in the market. The cutting process is done by band knife moving over four balanced wheels for smooth cutting. The table also moves in to and fro linear movement during cutting process. After the cutting, the cutting portion lifts to allow reserve direction of the table.

Get in Touch with Sunrise Engineering, to purchase Foam Machine & Circular Foam Cutting Machinery!

For purchasing the best grade of foam machines and circular foam machinery, the patrons can get in touch with well-known manufacturers in Delhi. Valued as first among the best, Sunrise Engineering is instrumental in manufacturing a wide assortment of handpicked quality of foam machines and circular foam machinery in India.

Patrons can get in touch with reputed manufacturers and suppliers in India, for purchasing the handpicked quality of foam machines and circular foam machinery. First among the best manufacturers and suppliers, Sunrise Engineering is engaged in manufacturing the finest grade of foam machines and circular foam machinery.

An engineer from Sunrise Engineering said, “Our engineers make use of latest machinery, latest technology and high grade materials, for precisely engineering the foam machines and circular foam machinery in accordance to the industry laid norms and regulations. For increasing the production of foam machines and circular foam machinery, our infrastructural facilities are upgraded at regular intervals of time”.

“For procurement of the raw materials used in the manufacturing of the foam machinery, we have made long lasting association with some of the reputed vendors of this domain. In order to attain utmost approval and consent of the buyers, the foam machines and circular foam machinery can be availed by us in various technical specifications”, the engineer further said talking about Sunrise Engineering.

By using wide delivery network and well-connected transportation facilities, a team of strong logistic professionals ensures well-timed, safe and secure delivery of foam machines and circular foam machinery.  Large production capacity of the state-of-the-art infrastructural facilities has helped Sunrise Engineering in manufacturing of foam machines and circular foam machinery in harmony with the industry laid norms and regulations.

A team of qualified, experienced and hardworking professionals are appointed by Sunrise Engineering, for ensuring streamlined manufacturing of foam machines and circular foam machinery.

By following total quality management, the quality of the foam machines and circular foam machinery is never compromised and maintained in accordance to the industry laid norms. Counted as first among the best Foam Machine Manufacturer in India, the foam machine is fabricated in accordance to the industry laid norms and regulations.

Motivated and provoked to attain utmost approval and consent, Sunrise Engineering is instrumental in manufacturing the finest quality of foam machines and circular foam machinery. By meeting and managing the precise needs of the circular foam cutting machinery, Sunrise Engineering has established and maintained itself as the first among the best Circular Foam Cutting Machine Manufacturer in India.

Foams types and their applications

Foam is made by trapping pockets of gas in solid or liquid .In most of the foams the gas volume is large and it is separated by the thin film of solid or liquid. The solid foam can come in two main divisions, that is open cell foam and closed cell foams. In the open cell foam, the gas pockets are connected with each other, while in closed cell foam, the gas pockets are surrounded by solid material. The best example of the open cell foam is bath sponge, through which water can flow easily. A mat used for camping is the example of closed cell foam. The pockets of the gas are sealed from each other, so that the water cannot enter the mat.

Applications of the foam

The liquid foam is used in fire extinguishers, specially the foam that is used to control oil fires. The bread, which we eat, is also form of foam, where the yeast causes the tiny bubbles of foam to come to surface and raises the level of the bread.

Solid foams are class Foam Machine Manufacturer in India of lightweight engineering material .These type of foam can be classified into two types by the porosity of foams .The two types are open cell foam and closed cell foam. Because of connectivity of gas pockets in the open cell foams, the foam always has soft feel. Rubber is open cell foam. The open cell foam can be easily filled with the air or water .When it is filled with air, the insutlation properties comes into the foam and when it is filled with water, the insulation properties are reduced.

The closed cell foam has strength because of their compressed nature. The closed cell foam is denser and comparatively is expensive to make. This foam can be filled with specialized gas to improve their insulation capacity. They also have higher strength and low moisture absorption capacity. Both open cell foam and closed cell foam are used as core material in sandwich structured composite materials.

Syntactic foams are Foam Machine Manufacturer India the special foam which is class of closed cell foam. It contains hollow particles embedded in matrix material. The spheres are made from several materials like glass, polymer and ceramics. The major advantage of the syntactic foam is that they have high strength to weight ratio, which makes them ideal for deep and space applications. Integral skin foam has high density skin and low density core .This foam can be formed by open mold process or closed mold process.